Chamber Construction

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(Solder holes for electrode fittings)
(Chamber construction procedure)
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[[File: Marked_chamber.jpg|thumb|100px|text-top]]
 
[[File: Marked_chamber.jpg|thumb|100px|text-top]]
 
===Mark the plastic container===
 
===Mark the plastic container===
Screw down the cap of a 60 mL Nalgene container tightly. While tightly shut, mark the areas to be soldered for the inlet and outlet fittings, making sure that they are on the same plane and on opposite sides of the container. Also, mark the top and bottom of the container with some type of symbol or initials in order to be able to identify matching caps and bottoms later on (if making more than one chamber).
+
Screw down the cap of a 60 mL Nalgene container tightly. While tightly shut, mark the areas to be soldered for the inlet (bottom) and outlet (top) fittings, making sure that they are on the same plane and on opposite sides of the container. Also, mark the spots to be soldered for the electrode fittings. The spots should be near the bottom of the chamber on the opposite side of the inlet fitting. One electrode fitting should be placed on either side of the inlet with plenty of room to fit a sample holder between the two electodes. Mark the top and bottom of the container with some type of symbol or initials in order to be able to identify matching caps and bottoms later on (if making more than one chamber).
 
<br clear=all>
 
<br clear=all>
  +
 
===Solder holes for fittings===
 
===Solder holes for fittings===
Solder holes into the marked areas of the Nalgene container. Once the hole is big enough, screw in the inlet/outlet fitting while the plastic is still hot and melted. The fitting does not need to be fully screwed in, but it should be inserted just enough such that it cannot be easily pulled out by tugging.
+
Solder holes into the marked areas of the Nalgene container. Once the hole is big enough, screw in the inlet/outlet fitting while the plastic is still hot and melted. The fitting does not need to be fully screwed in, but it should be inserted just enough such that it cannot be easily pulled out by tugging. Solder the holes for the electrode fittings, and insert the smaller end of the electrode fitting into the container while the plastic is still melted.
 
<gallery>
 
<gallery>
 
File: Soldering_step1.png|Soldering
 
File: Soldering_step1.png|Soldering
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File: Soldering_step3.png|Screw in fitting
 
File: Soldering_step3.png|Screw in fitting
 
File: Inlet_outlet_complete.png|Inlet/outlet complete
 
File: Inlet_outlet_complete.png|Inlet/outlet complete
  +
File: Soldering_electrode_holes.png|Soldering holes for electrode fittings
  +
File: Electrode_fittings_in_chamber.png|Electrode fittings in chamber
 
</gallery>
 
</gallery>
   
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===Add epoxy to seal===
 
===Add epoxy to seal===
Apply epoxy around the junctures of the inlet/outlet fittings on both the inside and outside of the container. Avoid getting epoxy into the inside of the fitting so that the inlet/outlet does not seal shut. Use a slow-drying epoxy to allow seepage into the junctures and let dry overnight with each epoxy application.
+
Apply epoxy around the junctures of the inlet/outlet fittings on both the inside and outside of the container. Avoid getting epoxy into the inside of the fitting so that the inlet/outlet does not seal shut. Epoxy only the outside squares of the electrode fittings to the container, making sure to leave the fitting interior clear for electrode insertion. Use a slow-drying epoxy to allow seepage into the junctures and let dry overnight with each epoxy application.
 
<gallery>
 
<gallery>
 
File: Epoxy_on_inlet.jpg|Applying epoxy to outside of inlet
 
File: Epoxy_on_inlet.jpg|Applying epoxy to outside of inlet
 
File: Epoxy_on_chamber_inside.JPG|Epoxy drying on inside of chamber inlets
 
File: Epoxy_on_chamber_inside.JPG|Epoxy drying on inside of chamber inlets
 
</gallery>
 
</gallery>
<br clear=all>
 
 
===Solder holes for electrode fittings===
 
Mark the spots to be soldered for the electrode fittings. The spots should be near the bottom of the chamber on the opposite side of the inlet. One electrode fitting should be placed on either side of the inlet with plenty of room to fit a sample holder between them. Solder the holes for the electrode fittings. Insert the smaller end of the electrode fitting into the container while the plastic is still melted.
 
 
<gallery>
 
File: Soldering_electrode_holes.png|Soldering holes for electrode fittings
 
File: Electrode_fittings_in_chamber.png|Electrode fittings in chamber
 
</gallery>
 
 
 
<br clear=all>
 
<br clear=all>
   

Revision as of 05:38, 16 April 2014

Contents

Chamber construction procedure

Marked chamber.jpg

Mark the plastic container

Screw down the cap of a 60 mL Nalgene container tightly. While tightly shut, mark the areas to be soldered for the inlet (bottom) and outlet (top) fittings, making sure that they are on the same plane and on opposite sides of the container. Also, mark the spots to be soldered for the electrode fittings. The spots should be near the bottom of the chamber on the opposite side of the inlet fitting. One electrode fitting should be placed on either side of the inlet with plenty of room to fit a sample holder between the two electodes. Mark the top and bottom of the container with some type of symbol or initials in order to be able to identify matching caps and bottoms later on (if making more than one chamber).

Solder holes for fittings

Solder holes into the marked areas of the Nalgene container. Once the hole is big enough, screw in the inlet/outlet fitting while the plastic is still hot and melted. The fitting does not need to be fully screwed in, but it should be inserted just enough such that it cannot be easily pulled out by tugging. Solder the holes for the electrode fittings, and insert the smaller end of the electrode fitting into the container while the plastic is still melted.



Add epoxy to seal

Apply epoxy around the junctures of the inlet/outlet fittings on both the inside and outside of the container. Avoid getting epoxy into the inside of the fitting so that the inlet/outlet does not seal shut. Epoxy only the outside squares of the electrode fittings to the container, making sure to leave the fitting interior clear for electrode insertion. Use a slow-drying epoxy to allow seepage into the junctures and let dry overnight with each epoxy application.


Construct platinum wire electrodes

Add epoxy to seal

Cover with foil (if desired)

Alternative fittings

  • Push-to-connect fittings for better leakage control
  • Banana plug fittings for electrodes to prevent platinum wire breakage from alligator clips

Alternative chambers

  • 3-D printed
  • 3-D ceramic
  • 125 mL Nalgene for larger tissues